WELCOME

HANA WELTECH creates new values of energy, industrial and infrastructure markets pursuing the biggest value of thinking creative. Our specialized and well experienced engineering teams are determined problem solvers of high-temperature, abrasion, erosion and corrosion. We provide efficient solutions improving our customer’s performance and life-cycle costs with practical applications.

OUR MARKET

Power Industry

Steel Industry

Chemical Industry

OUR TECHNOLOGY

Tungsten Carbide Cladding

Advantages of WC Cladding

Tungsten carbide is outstanding material of high temperature strength and the hardness is extremely high. HANA WELTECH provide poreless micro-structure of tungsten carbide clad on the metal surface up to 5mm thickness regardless of geometry and material type. We can control the tungsten carbide content by customer’s requirement.

Micro-Structure of WC Clad Layer / HANA WELTECH’s Vacuum Cladding Furnace

WC-Cladded Boiler Tube

HANA WELTECH’s WC(Tungsten Carbide) cladding is the best solution to protect the boiler tubes in biomass, WTE(waste-to-energy) and coal fired power plant. WC cladding exhibits outstanding performance in high-temperature and excellent anti-corrosion properties showing non-existence of open-pores that the corrosive media reaches to the substrate. WC cladded super-heater tubes were field tested in the biomass (20,000ppm of Chloride) power plant for 90 days and they showed non-visible damages

WC-Cladded Boiler Tube (Soot Blowing Zone)

Burner Nozzle Tip

Burner components of pulverized coal-fired furnace are exposed to very severe environments such as oxidation, corrosion and erosion by impingement of pulverized coal particles in high temperature. Our WC Cladding Technology can maximize the service lifetime of spreader support tube, coal spreader, flame holder and other components used in coal power plants in which oxidation and erosion happen complexly in high temperature because stably diffusion bonded high content(15-65wt%) of WC cladding’s erosion resistance is extremely excellent. (HV800/500℃) Along with WC-Cladding technology, ceramic cap of properties of Al2O3 with High Hardness(HV 2,200), which is sintered in 1,400℃, prevents the severe erosion caused by impingement of pulverized coal particles.

Ceramic Cap & WC-Cladded Burner Nozzle Tip

Boiler Tube in-Situ Coating Service

Arc Spray Coating

Boiler tubes in power plants are the core facilities generating high temperature of steam that exposed to the severe environments such as oxidation, abrasion, corrosion and slagging in high temperature according to the shape and the fuel. Our HX-70 and HX-78 arc-spray wire can be applied to most severe conditions in which oxidation, corrosion and erosion happen complexly in high temperature because HX-78 protects materials by forming coating layer of amorphous structure(Fe2B, CrC) with high hardness, corrosion resistance and excellent stability in high temperature. HANA WELTECH has developed HX-78 Arc Spray Wire to protect boiler tubes in Coal Fired Power Plant.

Boiler Tube in-Situ Coating Service (Arc-Spray)

HVOF(high velocity oxy-fuel) Coating

High Velocity Oxygen Fuel (HVOF) coating is a thermal spray coating process used to improve or restore a component’s surface properties or dimensions, thus extending equipment life by significantly increasing erosion and wear resistance, and corrosion protection.Molten or semi-molten materials are sprayed onto the surface by means of the high temperature, high velocity gas stream, producing a dense spray coating which can be ground to a very high surface finish. The utilisation of the HVOF coating technique allows the application of coating materials such as metals, alloys and ceramics to produce a coating of exceptional hardness, outstanding adhesion to the substrate material, and providing substantial wear resistance and corrosion protection.

Boiler Tube in-Situ Coating Service (HVOF)

Weld Hardfacing

Roller Tire For Coal and Cement Pulverizer

Weld hardfacing alloys used for anti-abrasion are ferritic /martensitic and generally contain about 16 to 23% of chrome and more or less 5% of carbon.Hana Weltech’s roller tire and table liner, consisting of a cast-steel base metal interior and a built-up hardface welded exterior Improve the performance and the service life time. Interior of cast-steel should ensure the core of roller tires sufficient ductility and toughness, and exterior of built-up hardface welding warrants surface wear and impact resistance to withstand harsh grinding environment of vertical Mill. In contrast to Casted Products, Hardfaced Roll Tire & Table Liner are reusable 3-5 Times by Repair. It is Smart and Economic.

Roller Tire For Coal and Cement Pulverizer

Weld Hardfaced Wear Plate

Our weld hardfaced wear plate has an excellent anti-abrasive, corrosion properties and good impact resistance.Typical alloy is ferritic/martensitic and generally contains about 33 to 35% of alloys including chrome carbide and moly carbide. We operates newest high productive Jet-Clad Systems which provide high quality and economic products to our customer.

Weld Hardfaced Wear Plate

Weld Hardfaced Hydraulic Roller Crusher

Hydraulic roller crusher(HRC) process can remarkably increase the productivity of cement manufacturing process. Once the shape of clinkers are changed into pen-cakes through the HRC process, the pulverizing productivity becomes triple. However extremely high pressure and severe abrasion are occurs on the surface of HRC. Therefore, the mechanical properties of weld overlay has to be superb while simultaneously good bond strength and tensile strength are required.

Weld Hardfaced Hydraulic Roller Crusher

Electro-Clad Plate for power plant Anti-Corrosion for FGD System

Electro-Clad Plate for power plant

Flue gas desulfurization(FGD) system is a set of technologies used to remove sulfur dioxide (SO2) from exhaust flue gases of fossil-fuel power plants. Even though limestone slurry sprayed in absorber tower removes the sulfur dioxide, some of corrosive elements are still remained in the flue gas and they damage the stack and duct of FGD system. HANA WELTECH’s Electro-Clad Plates are manufactured by 20,000 ampere of special electric resistance welding systems which enable anti-corrosive sheets such as Ti or C-276 alloy to clad on the surface of steel plates. In case of electro-clad plate, small quantity of order is possible and very economic on the contrary of expensive roll-clad plate which is only capable of mass production.

Electro Clad Plate For FGD System

CONTACT US


HANA WELTECH CO.LTD. Room 423, Life Combi Bldg, 63-ro 32, Yeongdeungpo-gu, Seoul, Korea

822-786-0451

sales@hanaweltech.com

HANA WELTECH

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